Thursday, December 18, 2008

Deposits could increase material collection, says government

packagingnews.co.uk: "Reverse deposit systems for packaging have been placed under the spotlight again after a government feasibility study found that a 10p returnable deposit would increase material collection.

Defra commissioned Environmental Resources Management to compile the report, following a renewed interest in deposit schemes and reverse vending as a collection method for beverage containers.

Beverage deposit systems require consumers to pay an additional fee to the retailer, which is then reimbursed when the consumer returns the empty packaging."

Wednesday, December 17, 2008

Arcelor Mittal Temirtau to embark on investment projects ahead of schedule

Arcelor Mittal Temirtau plans to move forward with its investment projects slated for 2010, Karaganda region akim Nurlan Nigmatulin said.

Nigmatulin said that in November the shipments of rolled metal products totaled 155,000 tons.

"In December, we expect 185,000 ton sales due to the number of current orders that have been placed by now. In case of slowing down sales of main products, Arcelor Mittal Temirtau management pledged to transfer 1,100 employees to maintenance and occupational safety subdivision," he said.

The company has 520 more vacancies in safety in reserve. According to Nigmatulin, 480 people in administration staff have already been switched to a 6-hour working day.

"The time released by a shortened working schedule will be spent on advance training and retraining. By the end of the year 1,924 workers will obtain certification in another professional field and 9,000 more people will complete retraining by 2009. During the term of training the workers will be paid an average monthly salary," he said

Kazakhstan steel output down 7.2% in Jan-Nov

Factiva: "Kazakhstan reduced crude steel output 7.2% in January-November year-on-year to 4,048,327 tonnes, the National Statistics Agency told Interfax.

Output of flat steel products fell 17.2% to 2,622,319 tons, including 168,858 tonnes of tin-plate and tin-plated sheet, down 12.7%, and 501,474 tonnes of galvanized steel, down 9.9%."

Monday, December 15, 2008

Drinks cans that communicate using RFID

The Canmaker - Drinks cans that communicate using RFID: "Drinks cans that communicate using RFID

December 10: Beverage cans with RFID tags have been developed by Japanese canmaker Toyo Seikan Kaisha (TSK), which claims a world’s first for the technology."

The IC-chips are mounted within the opening tab which acts as an antenna. This reduces energy losses, says TSK, and overcomes the problems normally associated with RFID tags that cannot communicate when attached to a metal surface.
TSK says that there is no need to change existing equipment for identifying the RFID tags, and that drinks manufacturers will not have to make any changes to their canning lines.
The canmaker was not specific about suitable applications for the tags, but it said that it would make their use more familiar to consumers. Although RFID had become commonplace in supply-chain management, it is more likely that RFID tagged cans will be used for prize draws and communication with consumer hand-held devices such as mobile phones.

New EU substances regulation expected by Christmas

packagingnews.co.uk: "The European Regulation on the Classification, Labelling and Packaging of Substances and Mixtures (CLP) is expected to be published by the end of the year.

The regulation will bring all of the proposals on the classification, labelling and packaging of substances, agreed at the 2002 UN World Summit held in Johannesburg, into European law.

The regulation was recently adopted by European Parliament and Council and is expected to come into force by the end of December."

Peelable foil ends meet wider processing needs

The Canmaker: "Peelable easy-open ends for food cans are expected to be used for a wider range of heat-processed products following the launch of the Easip lid from Impress.
French vegetable canner Bonduelle has been helping to develop the ends at its filling plants in France and Hungary. First trials were in 2007 since when about 40 million of the ends have been used by Bonduelle."

Key feature of the patented design is that it doesn’t require overpressure in the retorting process, as was necessary for earlier designs of aluminium foil lids, in which a membrane is bonded to a steel ring and seamed onto the can after filling. “The technical breakthrough comes from the ability of the new Easipend to withstand pressure differentials of up to 1.3 bar in continuous retorts commonly used by international food groups,” says Impress, in a statement. “To compensate for the pressure differences during sterilisation the membrane is designed to flex, accommodating pressure changes which occur between the can and the retort during processing.”
M. Château, Communication and Corporate Marketing Director of Bonduelle, said, “This is an exciting development for us and is another example of how our partnership with Impress delivers real value to our consumers and ensures we maintain our market leadership.”

Easipends are constructed using a steel or aluminium ring with an aluminium foil, reducing the weight significantly compared to a standard easy open end - by up to 50%; this is another example of an Impress development in metal generating a tangible contribution to sustainable packaging.

Global Steel Philippines cuts output of flat products by 40%

Factiva: "In Q4 Global Steel Philippines reduced the production volumes by 40% due to unfavorable market, the company’s representative says. The average monthly output of flat products has decreased from 60,000-70,000 tonnes to 40,000 tonnes. The production will be resumed in consideration of further demand for steel in the foreign and domestic markets."

Currrently Global Steel Philippines is capable of producing 1.3 mtpy of HR coils 1.5-12.7 mm thick and 610-1524 mm wide, plates in thickness 8-63.5 mm and in width 1220-1900 mm, 862,000 tpy of CR coils in thickness 0.17-1.6 mm and width 915-1250 mm and 150,000 tpy of tinplate 0.18-0.38 mm thick and 457-965 mm wide. Traditionally the plant runs at a 65% utilization rate, according to the representative.

The company feeds its rolling facilities with slabs imported from Russia, India, Australia and Brazil.

Global Steel Philippines exports up to 70% of finished products to Asian countries.

Japan-Philippine free trade pact does little for steel yet

Steel Business Briefing "Until last week, all Japanese exports of hot rolled coil, cold rolled and tinplate attracted a duty of 7%. Under the EPA, the two sides had agreed that ..."

Tin mill product makers winning higher pricing

American Metal Market: U.S. producers of tin mill products are seeking contract price increases for 2009, trying to eliminate a disparity that exists between large- and small-volume buyers in a market that is expected to be stronger than most for steel.

There are only two large producers of tin mill products in North America: U.S. Steel Corp., Pittsburgh, and ArcelorMittal USA Inc., Chicago. Other companies, notably Ohio Coatings Co., Yorkville, Ohio, and USS-Posco Industries Inc., Pittsburg, Calif., apply tin coating to substrate supplied by their parent companies.

Tin product manufacturers in years past would make annual price announcements on tin products in the late fall, with the new prices going into effect the following January. More recently, they have abandoned that practice and taken to negotiating prices with individual customers. Thus, tin product pricing becomes more difficult to gauge.

ArcelorMittal SA, Luxembourg, said during its second-quarter conference call earlier this year that it likely would seek price hikes of around 30 percent from U.S. customers for 2009. Company executives didn't respond to requests for comment on how those negotiations played out, while U.S. Steel declined comment, citing company policy not to publicly discuss price contract talks.

However, interviews with multiple industry sources, indicate that mills have been successful in pushing through price increases ranging from 15 percent to more than 35 percent on many contracts.

"There is a big disparity in the amount of increases being sought from the larger can companies and the smaller guys," one tin products buyer said. "The smaller guys were paying more last year. The mills tried to get larger customers to pay more at mid-year (2008) when (steel) prices went up, but the big guys had contracts and balked at that."

Mills added a surcharge—described as a "competitive market price adjustment"—because they were getting higher prices from smaller-volume buyers, he said. That surcharge is now being rolled into 2009 contract prices for larger buyers.

"I think some of the larger can companies could be seeing increases even higher than 30 percent," one Midwest processor said. "The mills are trying to normalize pricing and get it into a more normal band. I think the range could be anywhere from 15 to 50 percent, but it's hard to really pinpoint a percentage increase."

In the summer, mills were getting higher prices for hot-rolled sheet and thought higher prices for tinplate would follow in 2009. Imported tinplate was coming to the United States from Asia in the summer at around $1,600 per ton ($80 per hundredweight). At that time, hot-rolled sheet was selling in the United States for about $1,100 per ton ($55 per cwt).

Producers generally must achieve a premium of at least $400 per ton on tinplate to make the product profitable, sources say. Given current hot-rolled prices hovering around $560 per ton, mills would need about $1,000 per ton for tinplate to make it profitable. But given the range of tin price increases being sought for 2009, prices likely will settle anywhere from $1,100 per ton to as much as $1,400 per ton, sources said.

"Hot rolled dropped like a stone later in the year, so the chance to get 75 to 80 cents (per pound) for tinplate (the equivalent of $1,500 to $1,600 per ton) is gone," the Midwest processor said.

Higher U.S. prices also have caught the eye of foreign tinplate suppliers who would like to ship more of the product to the United States, but concerns about the quality of imported product abound, another source said.

"There has been a lot of sniffing around the market from Asia—Taiwan, South Korea, China—because higher U.S. prices have caught their attention," he said. "But there are concerns over quality. There are 20-plus tinning lines in China that may be buying poor-quality black plate from the mills there and coating it with tin. That comes here at a good price, but it's a poor-quality product. It can be used for things like pails or candy tins, but it's no good for food cans."

The U.S. market for tin remains strong, bucking the trend in other steel products. The reason is fairly simple: In recessionary times, consumers tend to go out to dinner less often and eat in more; thus, demand for cans containing vegetables, soups or tomato sauce, among other foods, tends to increase.

"Canned food sales are performing very well," according to Rich Tavoletti, director of the container market program at the American Iron and Steel Institute, Washington. "A lot of it depends on how long and how severe the economic downturn is. Can shipments have been relatively stable over time."

U.S. tin mill product shipments this year have increased from 2007 levels, the AISI reported. Shipments through August, the last month for which data is available, were up about 13 percent from the same period last year, Tavoletti said.

"Next year should be a pretty good year for tinplate," Phil Withum, Ohio Coatings' vice president of sales, said. "The market generally does not suffer in a recession. It hasn't had to go through the pain that some of the other steel markets have faced this year."

Analyst Alton Stump of Longbow Research, Independence, Ohio, wrote in a recent research note that companies like Campbell Soup Co. are facing significant cost pressures based on rising prices for cans. He noted that the domestic food can supply market is dominated by three players—Silgan Holdings Inc. (which supplies all of Campbell's North American food cans), Ball Corp. and Crown Holdings Inc.—and that Campbell is one of the largest U.S. buyers, with a 10-percent share of the North American market.

"Given the consolidated landscape at the tinplate and food can supply chains, (Campbell's) will likely have no choice but to continue to accept annual and quarterly contract price adjustments into the foreseeable future," he wrote. "Domestic steel producers plan to implement a hefty 35-percent-plus price hike on tinplate (to more than $1,100 per ton from $800) in January. Since tinplate steel represents 50 percent of total food can production costs, the upcoming price increase would equate to a high-teen price increase on food cans from sheet metal pass-through alone, or what could easily top 20 percent plus, assuming even moderate upward adjustments for conversion costs."

Meanwhile, mills have reduced tinplate capacity around the world, including in North America, where ArcelorMittal has cut back tin product output at ArcelorMittal Dofasco in Hamilton, Ontario. That has tightened supply, but in something of a reversal from other markets in a financial downturn, tinplate demand has increased slightly.

"Supplies are still tight," another market source said. "A 3- to 5-percent increase in can demand is counter-recessive, but puts mills in a great position to increase prices for '09. Mills are in a position to get price increases for '09 because they have reduced capacity at a time when tinplate demand is a little stronger. But they (the mills) can't ignore that the hot-rolled price has dropped."

With that in mind, some customers reportedly are asking mills to peg tinplate to some sort of index. Several have been suggested, to no avail. One source said that U.S. Steel suggested an index tied to a basket of goods. "No dice on that to this point," he said. "I think you may see buyers try to go to more six-month or quarterly pricing deals instead of this being done on a yearly basis."